Conference Day 1

ENHANCING MANUFACTURING EFFICIENCY, TACKLING VALIDATION CHALLENGES, AND LEVERAGING NEXT-GEN AEROELASTIC TOOLS FOR SUPERIOR WIND ENERGY PERFORMANCE

8:00 am - 9:00 am Registration and welcome coffee

8:50 am - 9:00 am Chairperson's opening: ALEXANDER KRIMMER Senior Engineer TPI COMPOSITES

Alexander Krimmer - Senior Materials Engineer, TPI Composites
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Alexander Krimmer

Senior Materials Engineer
TPI Composites

9:00 am - 9:30 am Scene Setting & Keynote: Navigating Blade Design Manufacturing Efficiency: Addressing Supply Chain Costs, Market Gaps, and Quality Concerns for Wind Park Owners and OEMs

Sandro di Noi - Wind Turbine Expert, RWE


• Investigate the challenges and potential market gaps in procuring costeffective

yet high-quality advanced composite materials, emphasizing

strategies to optimize the supply chain and reduce overall material costs for

blade manufacturing.

• Focus on the critical issue of ensuring consistent quality when acquiring

materials in both Europe and Asia, exploring solutions and best practices to

maintain stringent quality standards throughout the supply chain.

• Examine the potential risks of supply chain disruptions in the wind blade

manufacturing process, identifying areas where wind park owners and

OEMs can implement robust contingency plans to ensure a seamless flow of

materials and avoid project delays.

Sandro Di Noi

Wind Turbine Expert

RWE

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Sandro di Noi

Wind Turbine Expert
RWE

9:30 am - 10:00 am From Tip/Top to bottom – challenges in validation of structural components for off-shore wind turbines

Dr. Steffen Czichon - Head of Rotor Blades Department, Fraunhofer Institute for Wind Energy Systems


• Off-shore wind turbine structural validation faces challenges from top to

bottom, requiring thorough analysis and testing.

• Extreme loading conditions necessitate robust validation techniques to

ensure component integrity.

• Validation at the tip involves assessing aerodynamics, material fatigue, and

structural response.

• Validation at the bottom involves evaluating foundation stability and

dynamic interaction with the supporting structure.

Dr. Steffen Czichon

Head of Department

Fraunhofer IWES

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Dr. Steffen Czichon

Head of Rotor Blades Department
Fraunhofer Institute for Wind Energy Systems

XXL BLADES, SUPPLY CHAIN & INSERT TECHNOLOGIES: TACKLING LARGER, LONGER BLADES CHALLENGES

10:00 am - 10:30 am Re-imagining aeroelastic tools: How Bladed Next Generation meets the needs of the modern digital world

Diogo Samora Cerqueira - Workflow Innovation Product Owner, DNV


• Introducing the next generation of the Bladed aero-elastic tool, designed

for automation and use at scale

• How modular wind turbine design practices can be reflected in aero-elastic

tool design

• Modelling innovative wind turbine concepts through enhanced tool flexibility

• Re-thinking interfaces to other tools in the design process, for holistic

optimisation

• Using field data to enhance and complement simulation data

Diogo Samora Cerqueira

Digitalisation Product Owner

DNV

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Diogo Samora Cerqueira

Workflow Innovation Product Owner
DNV

10:30 am - 11:00 am Coffee Break & Networking


11:00 am - 11:30 am Advancing or not advancing the We4Ce AdapTIP segmentation technology?

Edo Kuipers - Manager Engineering, We4Ce - The Rotorblade Specialist



-Design progress /status quo


-Production technology steps


Edo Kuipers

Co-Owner and Engineering Manager

We4Ce B.V

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Edo Kuipers

Manager Engineering
We4Ce - The Rotorblade Specialist

Join our panel discussion on XXL Rotor Blades, where we will explore the unique challenges they pose to the Rotor Blades industry and delve into effective strategies for tackling these challenges while ensuring longevity, cost-efficiency, and addressing operational concerns. Discover how advancements in technology and innovative approaches are shaping the future of XXL rotor blade development.

• Discuss the technical challenges associated with XXL rotor blades, including structural integrity, aerodynamics, and transportation logistics, and explore engineering solutions to optimize performance.

• Explore cost considerations in XXL rotor blade production and how manufacturing processes can be optimized to achieve economies of scale without compromising quality.

• Address operational concerns such as maintenance accessibility, repairability, and blade lifespan, and identify strategies to enhance reliability and reduce downtime.

• Highlight the importance of collaboration between industry stakeholders, research institutions, and manufacturers to collectively overcome challenges and drive innovation in XXL rotor blade technology.

Edo Kuipers, Co-Owner and Engineering Manager, We4Ce B.V.

Dr. Steffen Czichon, Head of Department, Fraunhofer IWES

Alexander Krimmer, Senior Engineer, TPI Composites

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Alexander Krimmer

Senior Materials Engineer
TPI Composites

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Sabrina Malpede

Director
ACT Blade

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Edo Kuipers

Manager Engineering
We4Ce - The Rotorblade Specialist

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Erik Vos

Material & Process Engineer Composites
We4Ce

How to increase Efficiency Through Advanced Fatigue Design & Tackling Challenges of Large Offshore Blades

12:00 pm - 12:30 pm Advancing Fatigue Design and Testing: TPI Composites' Approach for Extending Design Life

Alexander Krimmer - Senior Materials Engineer, TPI Composites


• Unveiling TPI Composites' pioneering fatigue measurement approach that targets issues with fatigue assessment and aims to extend the lifecycle of wind turbine components.

• Highlighting the ongoing efforts of TPI Composites in obtaining validation for their fatigue design and testing approach, underscoring its significance in ensuring accurate fatigue assessment and enhancing component longevity.

• Exploring how TPI Composites' approach tackles critical challenges related to fatigue assessment, including accuracy, reliability, and predicting component lifespan under varying operating conditions.

• Demonstrating how the approved fatigue measurement approach can effectively extend the design life of wind turbine blades, leading to improved operational efficiency, reduced maintenance costs, and enhanced overall performance.

Alexander Krimmer, Senior Engineer, TPI Composites

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Alexander Krimmer

Senior Materials Engineer
TPI Composites

12:30 pm - 2:00 pm Networking luncheon

2:00 pm - 2:30 pm Optimizing Blade Design Manufacturing Efficiency: Trends, Challenges, and Cutting-Edge Solutions

Sabrina Malpede - Director, ACT Blade


Explore the latest trends: the impact of novel design, innovative composite

materials and manufacturing processes have in making blades:

• More efficient

• More sustainable

• More reliable

Sabrina Malpede

Co-Owner

Act Blade

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Sabrina Malpede

Director
ACT Blade

2:30 pm - 3:00 pm Challenges in Design and Manufacturing of Large Offshore Blades

Satish Balusu - Blade Design Engineer, Siemens Gamesa


• Exploring the innovative practice of repurposing wind blade composite

parts to maximize their value and contribute to the development of

advanced next-generation rotor blades.

• Showcasing how repurposing composite parts reduces waste and

promotes a sustainable circular economy within the wind energy industry.

• Highlighting how repurposing allows for the optimization of composite

materials, enabling the incorporation of reclaimed components into new

rotor blade designs.

• Discussing the benefits of repurposing composite parts, including improved

performance, reduced manufacturing costs, and enhanced overall

efficiency of next-generation rotor blades.

Satish Balusu

Blade Design Engineer

Siemens Gamesa

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Satish Balusu

Blade Design Engineer
Siemens Gamesa

3:00 pm - 3:30 pm Coffee Break


Round Tables

Table A

3:30 pm - 4:00 pm Unlocking the Future: Remote Tower and Rotor Blade Inspections with Drones
Dr. Stephanie Franck - Senior Engineer / Team Lead, TÜV NORD EnSys GmbH & Co. KG
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Dr. Stephanie Franck

Senior Engineer / Team Lead
TÜV NORD EnSys GmbH & Co. KG

Table B

3:30 pm - 4:00 pm Optimizing Blade Design Manufacturing Efficiency: Trends, Challenges, and Cutting-Edge Solutions
Sabrina Malpede - Director, ACT Blade


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Sabrina Malpede

Director
ACT Blade

Table C

3:30 pm - 4:00 pm Advancing Fatigue Design and Testing: TPI Composites’ Approach for Extending Design Life
Alexander Krimmer - Senior Materials Engineer, TPI Composites
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Alexander Krimmer

Senior Materials Engineer
TPI Composites

Table D

3:30 pm - 4:00 pm Nabrawind’s Tower Solutions: Breaking Hub Height and Installation Speed Limits


Closing Remarks & Workshop

Join our evening Get-Together at emma am see and take this opportunity to network and make new business contacts. Or just to relax and round off your first conference day.

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Alexander Krimmer

Senior Materials Engineer
TPI Composites

4:50 pm - 6:20 pm WORKSHOP C Materials Innovation in Wind Energy: Exploring New and Recyclable Glass Fiber Composites for Rotor Blades & Towers


This technical workshop will focus on the latest advancements in materials used in wind energy, particularly new and recyclable glass fibre composites. Join us to discover how these cutting-edge materials are revolutionizing the industry, contributing to enhanced performance, sustainability, and circular economy practices. 

• Explore the development and characteristics of new glass fibre composites, including their mechanical 

properties, thermal stability, and potential applications in wind turbine blade manufacturing. 

• Discuss the concept of a circular economy and how recyclable glass fiber composites can play a crucial role 

in minimizing waste, promoting eco-friendly practices, and reducing the environmental footprint of wind energy 

projects. 

• Evaluate the performance and long-term durability of glass fiber composites compared to traditional materials, 

understanding how these materials are advancing the efficiency and reliability of wind turbines in various 

environmental conditions. 

Lisa Schudack Wissenschaftliche Mitarbeiterin 

  • Fraunhofer IWES & Niels Ludwig, Senior Ingenieur, Fraunhofer IWES